The Shay
Special Exhibits:
The 1906 Shay #4 Steam
Locomotive long-term
restoration project
The Shay locomotive, serial number 1643, fondly
known as “Ole Four Spot”, is being restored in the
Shay Shed on the Heritage Museum grounds. It is one
of our most prized exhibits. She served as a
workhorse for the Libby Lumber Co and later the J.
Neils Lumber Co. for logging operations in and
around Libby, Montana in the early 1900s. It is
believed to be the last remaining workable locomotive
of its class in Montana.
This is a powerful standard gauge, Class B 37-2, gear driven Shay
locomotive, commonly referred to as a sidewinder or a stem-winder
because of the peculiar arrangement of gears and a drive shaft running
the full-length of the right side of the locomotive making all wheels
drivers. It was manufactured by the Lima Locomotive Works in 1906 at
Lima, Ohio as one in a special class of four locomotives (serial numbers
1642, 1643, 1644 and 1645) built for the Thompson Greer Construction
Company. All have the same builder date of March 7th, 1906 and all were
shipped to Buhl, Minnesota. Locomotive No. 1643 was designated
Thompson Greer Engine No. 11. and is the only survivor of their class, all
others having been scrapped.
It is believed she may have been leased to the Rainy Creek Lumber
Company for logging operations near the Minnesota--Canadian border for
a time, but it is known that she was delivered to Buhl by common carrier
and hauled across a frozen lake on a logging sleigh to the company
logging railroad. There she hauled logs from the forest to water until 1909
when purchased by the Libby Lumber Company of Libby, Montana and
shipped there by rail. The Libby Lumber Co. designated her Libby Lumber
Engine No 4 and she has retained road number 4 through all subsequent
ownerships.
At Libby, she hauled logs, supplies and logging crews until about 1924
over rough, uneven, steep logging lines east of Libby with an efficient
operating range of only about 15 miles due to an operating speed of
about 12 miles per hour. Later, rails were laid some 12 miles to the west,
over J. Neils’ RR logging bridge across the Kootenai River to access
valuable forest reserves owned or operated by the company. The
abandoned J. Neils RR logging bridge was destroyed by US Army sappers
during WWII as a training exercise.
Between 1925 and 1931, she operated on the Great Northern mainline
north of Libby along the Kootenai River for a distance of about 12 miles
and after 1931 was used primarily to haul logging crews and equipment
to logging camps and to perform switching operations in the woods.
After 1936, railroad logging gave way to logging by trucks. The "Ole Four
Spot" was used primarily for switching cars in the mill yard and to the
local Great Northern mainline, a distance of about 1/2 mile. This use
continued until about 1944, when she was replaced by a larger
locomotive, J. Neils No. 5, brought here from Klickitat, Washington.
However, she continued intermittent switching until retired from
operations in about 1946, for an active service life of about 39 years. Ole
Four Spot was then left to molder in the mill bone yard until about 1963
when the new mill owners, The St. Regis Lumber Co., decided to give her
a cosmetic face list and put her on permanent display outside their Libby
offices. There she remained until acquired by The Heritage Museum. She
was moved by truck to the new museum grounds not a half mile from her
former place of labor as a switch engine at the end of the line and but a
few hundred feet of the site of her days in the bone yard.
In the mid 1980’s Ole Four Spot, in need of preservation, received a
further cosmetic treatment by museum volunteers to keep her on display
a few more years until restoration might return her to glory with the
ultimate goal of returning her to active service as Engine No 4 on the
recently established J. Neils and Heritage Museum Logging Railway.
Shay Locomotives were built from 1878 until 1945 in many sizes
configurations and gauges. These steam locomotives were used coast to
coast and the world over with 3,354 locomotives manufactured by the
company in the Shay pattern. The shay has a very distinct frontal profile.
Because of the great weight of the (2 or 3) vertical steam engines on the
right side of the locomotive and the geared drive shaft arrangement, the
boiler is off set to the opposite side to balance the weight of these two
major components. From the front shays appear to have been in an
accident that shifted the boiler to one side.
Shays were fueled variously by wood, coal, oil and gas with even
experimentally configured diesel engine driven shays. Although few of
these were actually manufactured by Lima and none are known to survive
as originally configured shay designed diesel locomotives, rumors abound
of after market conversions.
Builder Specifications for Locomotive No. 1643
Original empty shipping weight: 64,900 pounds
Weight with full load of fuel and water: 42 tons
42" Wagon top boiler
Original Working Pressure -180 pounds
Three 10" by 12" vertically oriented cylinders on the right side
Two trucks of four 29.5 inch wheels under each truck
Steam Jam locomotive brakes
Westinghouse air brake to control cars making up a train
Steam dynamo electrical lighting system
Fuel Used by locomotive 1643:
Wood in the Minnesota and early Montana operations.
Coal in Montana operations until about 1927.
Converted to Oil probably in 1927.
Speed of a train handled by this locomotive was approximately 12 miles
per hour on good track. Operations on spurs in the woods might involve
grades from flat to over 11%. On the steep grades of up to 11%, this
locomotive was designed to push two empty steel logging cars uphill at a
speed of about 6 miles per hour. Coal consumption for an average day's
work was approximately 2 tons which had to be shoveled into the firebox
by a fireman. About every 3 hours, the locomotive would take on water by
siphoning from a nearby stream on logging spurs or from a water tank
located on the mainline or at the mill. Ole Four Spot carried 2000 gallons
of water in her tank. Water from creeks and streams were plentiful and
only rarely were additional water tenders added to Montana logging
trains.
The National Railway Historical Society gave a $5000
Grant for preservation of Shay 1643
The Heritage Museum received a $5000.00 grant from the
National Railway Historical Society to begin preservation of the
Shay. The money was used to plan and begin a multi-year project
to stabilize, preserve and protect the engine until full restoration
could be undertaken. This grant allowed the Heritage Museum to
begin efforts to save the remaining native logging engine in
Northwest Montana.
Please help us restore the Shay!
Are you a railroad enthusiast or RR history buff who
would like to help our efforts to restore Ole Four Spot?
Our goal is to restore the Shay to full working order and
active service as Engine No. 4 on the recently established
J. Neils and Heritage Museum Logging Railway. We
welcome volunteers and donations of money, experience,
materials, advice, and bequests towards returning her to active
service at the museum. We are a non-profit, 501 (c) (3)
organization. Accordingly, donations are generally tax deductible.
Your kind donations will help us to continue to preserve, protect
and restore our beloved shay. For more information about
volunteering or donating toward restoration of the Shay
Locomotive, click here and tell us how you may be able to help.
Related News Media Stories:
Shay locomotive moved to restoration shed Dec. 27, 2011 (LibbyMT.com)
The Heritage Museum's Shay Locomotive Dec. 6, 2011 (LibbyMT.com)
Related Links:
ShayLocomotives.com
Geared Steam Locomotive Works
Shay 1643 at The Heritage Museum in Libby (shaylocomotives.com)
Restoring the Shay
Restoration work began in 2011 and is ongoing
Timeline
1906: Locomotive built in Lima, Ohio
1906-1909: Uncertain, working around Buhl, Minnesota
1909: Purchased by Libby Lumber Company
1909-1924: Logging operations east of Libby
1925-1931: Logging operations north of Libby along river
1931: Hauled logging crews, equipment, switching operations
1936-1944: Mill yard switching
1946: Retired from operations
1963: New owners St. Regis Lumber Co. refurbishes & displays
2013: Acquired by The Heritage Museum
Mid 1980s: Cosmetic facelift on Museum grounds
2011-2021: Restoration in progress with goal to bring to active
service in the recently established J. Neils and Heritage Museum
Logging Railway
The Shay #4 Steam Locomotive, fondly known locally as
“Ole Four Spot” (serial number 1643) is believed to be the
last remaining workable locomotive of its class in Montana.
Built in 1906 by the Lima Locomotive Works of Ohio, the
Shay is a powerful standard gauge, class B 37-2 gear-driven
locomotive workhorse designed for the Thompson Greer
Construction Company in Buhl, Minnesota. The Shay is
commonly referred to as a sidewinder or a stem-winder
because of the arrangement of gears and a drive shaft
running the full-length of the right side of the locomotive
making each wheel a driver.
Libby Lumber Company purchased the Shay in 1909 and
it hauled logs, supplies, and logging crews for logging
operations in and around Libby, Montana, in the early
1900’s. The Shay operated for about 39 years until it was
retired in about 1946.
In 2013, the Museum acquired ownership of the Shay for
$1. The Shay is now stored in its original “Shay Shed”
historical building on the Museum grounds in Libby.
In 2016, under the direction of Stathi Pappas of Stockton
Locomotive Works of Washington State volunteers began
disassembly of the Shay. Stathi is certified to document,
weld, and prove locomotives to federal standards for the
Federal Railroad Association.
In 2016, over 100 ultrasonic tests were conducted and
recorded on Federal Railroad Association (FRA) Form 4.
Stathi reviewed the test results for the Shay boiler and
determined the results to be positive and the opportunities
good to restore it to “operating” condition and meet
federal boiler safety requirements.
In March 2017, a Strategic Plan was written for the Shay
#4 “Operating History” Exhibit by the Montana
Preservation Alliance. Stathi Pappas moved his business to
the southwest of U.S. and Museum volunteers began
working with Luke Johnson of Toutle Valley Locomotive
Works of Washington State. Luke is certified to document,
weld, and prove locomotives to Federal standards for the
Federal Railroad Association.
In late 2018, the Heritage Museum was awarded a
$26,704 Tourism Grant, by the State of Montana
Department of Commerce, to restore the “firebox” of
the locomotive (which sits inside the boiler). The
Museum’s locomotive fund contributed $13,353 (much of
which came from local donors). In 2019-20 Museum
volunteers helped restore the Shay firebox under the
direction of Luke Johnson.
The Heritage Museum is a nonprofit 501(c)3 organization - all donations are tax deductible; 34067 US Hwy 2, Libby, MT
59923, 406-293-7521, Website: Libbyheritagemuseum.org, E-mail: heritagemuseum@frontier.com
THE FUTURE In 2021, Luke Johnson of Toutle Valley
Locomotive Works in Washington State, and the Museum
volunteers plan to complete restoration of the boiler (the
firebox sits inside the boiler) and the locomotive frame. The
frame restoration will allow for reassembly of the front and
rear trucks, including the already lathe-turned wheels and
axels. This work will also allow for placement of the boiler
and firebox back onto the front and rear trucks.
Watch for updates as the Shay #4 Steam Locomotive is
reassembled, inspected, and proved as a centerpiece for an
“operating” exhibit at the Heritage Museum in Libby.
If you would like to donate to the Shay #4 Restoration
Project, please send a check to: The Heritage Museum,
Attn: Shay #4, 34067 US Highway 2, Libby, MT 59923. We are
currently working on a “donation” button on our website
that will accept electronic donations.
Ole Four Spot J Neils Lumber Shay Locomotive
(9:09 min video)